Laura Lynn Jansen and Thomas Vailly
"grow" stone tableware

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Milan 2014: Dutch designers Laura Lynn Jansen and Thomas Vailly have created a collection of tableware by "growing" stone over a structural skeleton using the same natural process that forms stalagmites and stalactites in caves (+ slideshow).

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Stoneware at 0, 45 and 92 days

To create each piece in the collection, the designers placed a nylon 3D-printed skeleton into specially chosen thermo-mineral springs, where natural geological processes deposit calcium carbonate – also known as CaCO3, limestone or calc – onto the structure, reinforcing and thickening it to create a product with characteristics similar to terracotta or porcelain.

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Stoneware before petrification

Jansen and Vailly came up with the idea while visiting caves the Auvergne mountains in France as part of their research into natural processes they could incorporate into their work.

"We got more and more amazed by the forms, textures and colours produced by nature," Vailly told Dezeen. "Could we create our own stalactite? Stone is usually extracted from the earth, carved, cut and assembled to fit a purpose. It is usually processed in a subtractive way rather than an additive way. So could we grow stone?"

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Stoneware petrified for 45 days

In this part of France, water travels along a volcanic fissure, heats up and becomes loaded with CO2 and minerals. When it surfaces, the CO2 bubbles away and the minerals are deposited, resulting in thermo-mineral springs.

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Stoneware close up - 45 days

"Working with scientists, geologists and craftsmen, we targeted the thermo-mineral springs where this process happens very quickly due to the high concentrations of the minerals," said Vailly. "To put it into context, if a leaf falls into one of these springs, it will turn into stone within a few months."

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Stoneware petrified for 92 days

Jansen and Vailly create skeletal forms using 3D-printing and place them into the thermo-mineral springs they've selected for set periods of time.

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Stoneware close up - 92 days

"We did not approach this project with the idea of having full control of the end product," said Vailly. "What interested us was the idea of designing the embryo of a stone object and then letting a natural process take over. We designed shapes that would best express best the quality of the material, the technique and the intriguing randomness of the process."

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CaCO3 detail

"We control the initial form and the time it's left in the spring but the shape, textures and colours are a complete surprise. Some pieces have even came out shiny and glittery."

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Setup Milan with Dutchinvertuals. Photograph by RawColor

The strength of the products depends on the amount of CaCO3 deposited, but once a thickness of approximately one centimetre is achieved, the pieces are as strong as terracotta or porcelain. "We were really afraid the stone would crumble away, but the objects are really dense," said Vailly.

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Petrification of a leaf

The duo presented the CaCO3 collection as part of the Dutch Invertuals exhibition during Milan design week.

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Field Trip

Photography is by Floor Knaapen unless otherwise stated.

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Sampler localisation in Auvergne, France 
  • snaro

    Brilliant! So how long does it take to create one piece?

    • studio Vailly

      The longer it stay under the waterfall the more stone grow on the structure. The first deposit is visible after 1 or 2 days only. The sample shown have been left to petrify for 45 and 90 days.