Tetsuo Yamaji builds house with mass-produced components

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Tetsuo Yamaji builds "a non-mass-produced house with mass-produced components"

For this house on the outskirts of Tokyo, Japanese architect Tetsuo Yamaji aimed to create a unique building using mass-produced components (+ slideshow).

Module Grid House by Tetsuo Yamaji Architects

Yamaji – who recently set up his own studio after a stint in Kengo Kuma's office – wanted the Saitama property to take advantage of the benefits of prefabrication, but to also cater to the personality of its resident family.

Module Grid House by Tetsuo Yamaji Architects

His theory is that most people are in favour of mass-produced housing, but that the majority would still rather have a home that is specifically designed to suit their lifestyles.

Module Grid House by Tetsuo Yamaji Architects

"Family structures, household incomes, working styles, hobbies, tastes, weather and climate are all different for different families," the architect told Dezeen. "Most of us want to be special in some way."

"At the same time, we all want to be like everyone else, and be average," he added. "These thoughts seem conflicting, but it is actually quite natural to feel this way – we all want high quality products, but at a cheap price."

Module Grid House by Tetsuo Yamaji Architects

This approach dictated the design of Module Grid House, which Yamaji describes as "a non-mass-produced house made with mass-produced components".

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Rectangular in plan, the two-storey building features a flat roof, corrugated metal walls and a timber frame.

Its size follows the proportions of traditional tatami mats, which have been commonly used as a flooring surface in Japanese houses for centuries.

Module Grid House by Tetsuo Yamaji Architects

The dimensions of these mats are dictated by Shakkanho, the Japanese measuring system that was replaced by the metric system in the 1960s.

By designing the house around them, Yamaji was able to reference the country's architectural heritage.

Module Grid House by Tetsuo Yamaji Architects

"Shakkanho is still the preferred measuring system in the construction industry, especially when constructing wooden houses," he said.

"By using the measuring system for our expressions – something which comes so natural for Japanese people – we wanted to obtain not only economic efficiency, but also a modular effect when it come to both design and experience."

Module Grid House by Tetsuo Yamaji Architects

Inside, the house has a very simple layout. The ground floor contains the bedroom and bathroom areas, while the upper floor contains an open-plan living, dining and kitchen space.

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One of the most unique elements is a large gridded window on the east wall, which spans the entire living room.

This feature was created using simple wooden beams.

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A door integrated into this wall opens out on a roof terrace, which sits on top of the entrance canopy.

It makes it easy for residents – a young couple with two children – to dine outdoors.

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The building's wooden frame is left exposed inside the building, and can also be spotted overhanging the walls on the outside. This is because they weren't cut before being installed.

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"The measurements of the house is dependent on the mass-produced components, which makes it very cost efficient," added Yamaji.

Module Grid House by Tetsuo Yamaji Architects

Wooden flooring was also installed throughout – residents don't actually have to install the mats if they don't want to.

Other details include white-painted walls, a plywood kitchen and low-hanging light bulbs.

Module Grid House by Tetsuo Yamaji Architects

It is uncommon today to find a residence with more than one room covered in tatami mats, in fact most tend to have just one, known as the Japanese-style room. But Yamaji isn't the only architect keen to bring the tradition back into fashion.

Japanese firm Tokmoto Architectures Room recently used the mats to define the proportions of a house in Niigata. Other creative solutions for the rooms include a protruding timber box by Naoko Horibe and a raised floor by Takeru Shoji.

Module Grid House by Tetsuo Yamaji Architects
Exploded isometric diagram
Module Grid House by Tetsuo Yamaji Architects
Site plan – click for larger image
Module Grid House by Tetsuo Yamaji Architects
Floor plans – click for larger image
Module Grid House by Tetsuo Yamaji Architects
Sections – click for larger image